Learn how to install the SPELAB front mount intercooler and Intercooler Pipe for improved performance and durability.

Overview of the SPELAB Intercooler Kit

What is an Intercooler Kit?

An intercooler kit is an essential component for turbocharged engines. It cools the air compressed by the turbocharger before it enters the engine. This process increases the air density and allows for more efficient combustion. The SPELAB front mount intercooler kit includes a high-performance intercooler and Intercooler Pipe, designed specifically for 2013-2018 6.7L Cummins Dodge Ram trucks.

Why Choose SPELAB?

SPELAB, established in 2019, is known for its high-quality automotive performance parts. Their products are designed to offer exceptional performance at competitive prices. The SPELAB intercooler piping system enhances your engine's performance by reducing intake air temperatures and increasing power. SPELAB's commitment to quality ensures that each component meets rigorous standards for durability and reliability.

Stay tuned for the next section on compatibility and fitment guide to ensure your vehicle is the right fit for this upgrade.

Compatibility and Fitment Guide

Applicable Vehicle Models

The SPELAB front mount intercooler kit is a direct-fit replacement for several Dodge Ram models. It fits the 2013-2018 Dodge Ram 2500 with a 6.7L Cummins engine, the 2013-2018 Dodge Ram 3500 with a 6.7L Cummins engine, and the 2013-2018 Dodge Chassis Cab with a 6.7L Cummins engine. This ensures a wide range of compatibility, making it an ideal choice for many Cummins-powered Ram owners.

Direct-Fit Replacement

One of the key benefits of the SPELAB Intercooler Kit is its direct-fit replacement design. This means you can install it in the factory location using factory components, ensuring a hassle-free installation process. Compared to other brands, SPELAB offers a more straightforward installation with fewer modifications needed, saving you time and effort.

Don't miss the next section on the benefits of upgrading to the SPELAB Intercooler Kit, where we delve into the performance enhancements and durability.

 

Benefits of Upgrading to SPELAB Intercooler Kit

Performance Enhancements

Upgrading to the SPELAB front mount intercooler kit significantly boosts your vehicle's performance. The increased airflow provided by the high-performance intercooler and Intercooler Pipe helps your engine produce more horsepower and torque. Additionally, the improved intercooler piping design enhances throttle response, making your truck more responsive and powerful.

Durability and Reliability

The SPELAB intercooler kit is built to last. Featuring a bar-and-plate core construction and cast aluminum end tanks, it is designed to withstand high levels of boost pressure and harsh conditions. This durability ensures that your intercooler will perform reliably under various driving conditions, providing long-term benefits and peace of mind.

Lower Exhaust Gas Temperatures (EGTs)

One of the critical benefits of the SPELAB intercooler is its ability to lower exhaust gas temperatures (EGTs). By cooling the air entering the engine, the intercooler reduces the thermal stress on the engine components. This not only helps in maintaining engine longevity but also improves overall efficiency and performance.

Now that you know the benefits, continue to the next section for the tools and preparation needed for installation.

Tools and Preparation for Installation

Recommended Tools

Before starting the installation of your SPELAB front mount intercooler and Intercooler Pipe, gather the necessary tools. You will need 10, 11, and 13 millimeter straight and swivel sockets, a quarter-inch drive ratchet and extension, a 24 millimeter socket, a half-inch drive ratchet, 13 millimeter and 24 millimeter wrenches, and host picks. Having these tools ready will ensure a smooth and efficient installation process.

Pre-Installation Checklist

Preparation is key to a successful installation. Begin by reviewing the installation guide and familiarizing yourself with the steps. Ensure your workspace is clean and well-lit. Safety is paramount, so wear protective gear, including gloves and safety glasses. Additionally, having a friend to help with handling the heavy intercooler is recommended to prevent injury and ensure proper alignment.

Ready to start the installation? Let's move on to the step-by-step installation process.

Step-by-Step Installation Process

Initial Setup

1. Loosen Clamps:

• Loosen the clamps securing the hot side intercooler pipe to the turbocharger outlet.
• Loosen the clamps securing the cold side intercooler pipe to the intake.

2. Remove Ducting and Clips:

• Remove the four bolts securing the ducting to the front of the intercooler.
• Disconnect the harness clip from the ducting on the passenger side below the radiator.
• Remove the tree clips securing the ducting and lower fan shroud to the intercooler.

Removing Stock Components

3. Intercooler Pipes and Boots:

• Loosen the clamps securing the intercooler pipes to both the passenger and driver sides.
• Use a host pick to loosen the boots from the intercooler as they may be stuck.
• Separate the boots and remove the intercooler and pipes from the vehicle.

Installing the SPELAB Intercooler

4. Install Mounting Brackets:

• Install the six bolts securing the mounting brackets to the intercooler, keeping them loose initially.
• Lubricate the ends of the intercooler pipes and install the silicone boots without clamps.

5. Swap Boots:

• Use a cut-off wheel or diagonal cutters to remove stock clamps and swap boots for SPELAB transition couplers.

6. Position Intercooler:

• Lift the intercooler into place and slip the boots over the inlet and outlet.
• Secure the intercooler to the vehicle with the original lower bolts without tightening them completely.

Securing the Pipes and Components

7. Route and Secure Pipes:

• Route the hot side pipe behind the radiator hose to the turbocharger outlet.
• Route the cold side pipe over the steering gear towards the intake.

8. Install T-Bolt Clamps:

• Slip t-bolt clamps over the intercooler pipes and secure them.
• Adjust and secure the lower fan shroud and front ducting panels with the provided bolts.
• Tighten all bolts securing the intercooler and its components.

Final Adjustments and Testing

9. Reinstall Plow Mounts:

• Reinstall the plow mounts and secure them with original hardware.

10. Double-Check and Test:

• Double-check all connections to ensure everything is properly tightened.
• Start the engine and take the vehicle for a test drive to verify the installation's success and performance improvements.

Congratulations! You've successfully installed the SPELAB front mount intercooler and Intercooler Pipe kit. Keep reading for maintenance and troubleshooting tips to ensure your system continues to perform optimally.

Maintenance and Troubleshooting

Regular Maintenance Tips

Regular maintenance of your SPELAB front mount intercooler and Intercooler Pipe is essential to ensure optimal performance. Periodically check all clamps and connections to make sure they are secure. Clean the intercooler to remove any debris or dirt that might accumulate over time, as this can affect airflow and cooling efficiency. Inspect the silicone boots and hoses for any signs of wear or damage, and replace them if necessary.

Troubleshooting Common Issues

If you encounter any issues with your intercooler setup, here are some common problems and solutions:

• Leak Detection: If you notice a loss in performance, it might be due to a leak in the intercooler system. Check all connections and clamps for tightness. Use a soapy water solution to spray around the connections and look for bubbles, indicating a leak.
• Performance Troubles: If your engine performance is not as expected, ensure that the intercooler and piping are properly installed and free from obstructions. Verify that all components are correctly aligned and that there are no blockages in the airflow path.
• Temperature Issues: High exhaust gas temperatures (EGTs) can indicate an issue with the intercooler efficiency. Ensure that the intercooler is clean and not obstructed. Check the condition of the intercooler core and end tanks for any damage.

By following these maintenance tips and troubleshooting steps, you can ensure that your SPELAB intercooler system continues to operate at peak performance.

Next, discover additional resources and support options available to you as a SPELAB customer.

Additional Resources and Support

SPELAB Warranty Information

SPELAB stands behind the quality of their products with a comprehensive lifetime warranty. This warranty covers any defects in materials and workmanship, ensuring that you can trust your SPELAB front mount intercooler and Intercooler Pipe for the long haul. If you encounter any issues, SPELAB will repair or replace the defective parts at no additional cost.

How to Make a Warranty Claim

To make a warranty claim, you will need to provide proof of purchase and a detailed description of the issue. Contact SPELAB customer service via email at service@spelabautoparts.com or by phone. Their support team will guide you through the warranty claim process and help resolve any issues promptly.

Contacting SPELAB Support

SPELAB offers multiple ways to get support for their products. You can reach out to their customer service team via email at service@spelabautoparts.com for any inquiries or issues. Additionally, SPELAB provides online resources, including installation guides and FAQs, to help you with common questions and troubleshooting.

By utilizing these resources and support options, you can ensure that your SPELAB intercooler system remains in top condition and enjoy the benefits of your upgraded performance parts.

Stay informed and connected with SPELAB for the best experience with your automotive performance upgrades.

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FAQs

Q1: What size is the intercooler pipe on a 6.7 Cummins?

A1: The intercooler pipe on a 6.7 Cummins typically has a diameter of 3.5 inches.

Q2: How big is the intercooler on a 2nd gen Cummins?

A2: The intercooler on a 2nd gen Cummins usually measures around 27 inches in width, 13 inches in height, and 2 inches in thickness.

Q3: How much HP does a bigger intercooler add?

A3: A bigger intercooler can add between 10 to 20 horsepower, depending on the overall setup and tuning of the vehicle.

Q4: Is it worth getting a bigger intercooler?

A4: Yes, getting a bigger intercooler is worth it if you are looking to improve engine performance, reduce exhaust gas temperatures, and increase the longevity of your engine components.

Q5: Does a bigger intercooler use more fuel?

A5: Generally, a bigger intercooler does not directly cause increased fuel consumption. However, increased performance might lead to more aggressive driving, which can increase fuel usage.

Q6: What happens if you upgrade your intercooler?

A6: Upgrading your intercooler improves cooling efficiency, reduces intake air temperatures, and enhances overall engine performance. It can also help to lower exhaust gas temperatures.

Q7: How do you maintain an intercooler?

A7: Regular maintenance of an intercooler includes cleaning the exterior fins, checking and tightening all clamps and connections, and inspecting the silicone boots and hoses for any signs of wear or damage.

Q8: Can a bigger intercooler improve fuel efficiency?

A8: In some cases, a bigger intercooler can improve fuel efficiency by making the engine more efficient and reducing the strain on the turbocharger.

Q9: How difficult is it to install a SPELAB intercooler kit?

A9: Installing a SPELAB intercooler kit is moderately difficult, with an installation difficulty rating of 4 out of 5. It typically takes 3 to 4 hours and requires basic automotive tools and mechanical knowledge.

Q10: What are the benefits of the SPELAB Intercooler Kit?

A10: The SPELAB Intercooler Kit offers enhanced performance, increased durability, reduced exhaust gas temperatures, and improved engine efficiency. It is designed for easy installation and reliable long-term use.