Introduction
For Jeep CJ7 owners, when upgrading or replacing the rear sway bar, it's common to consider whether to replace the differential cover as well. The decision between an OEM differential cover and an Aftermarket differential cover can be tricky. While OEM covers are known for their stability and compatibility with factory vehicles, Aftermarket covers like the SPELAB Dana 44 differential cover offer better heat dissipation, durability, and customization options. This article will compare OEM and Aftermarket differential covers, helping you make an informed choice.
OEM vs. SPELAB Aftermarket Differential Cover
When choosing a Dana 44 differential cover for your Jeep CJ7, understanding the differences between OEM and Aftermarket products is crucial. Here's a detailed comparison between the OEM differential cover and the SPELAB Aftermarket differential cover:
Feature | OEM Differential Cover | SPELAB Aftermarket Differential Cover |
---|---|---|
Material | Stamped steel | Aluminum alloy |
Appearance | Simple and understated | Sporty design with heat fins |
Performance | Basic protection | Enhanced impact resistance, optimized cooling |
Lifespan | About 5-8 years, prone to corrosion | About 10-15 years, corrosion-resistant powder coating |
Compatibility | Designed for factory vehicles | Suitable for modifications, heavy loads, and off-roading |
Cooling Efficiency | Standard design, lower heat dissipation, temperatures up to 120°C | High-efficiency heat fins, reduces temperature by 15-20%, maintains below 100°C |
Fluid Flow Efficiency | 1.2L/min, standard oil channel design, potential localized overheating | 2.5L/min, optimized internal flow channels, better lubrication, reduces hotspots |
Thickness | About 3mm | About 8mm, stronger deformation resistance |
Impact Resistance | Weaker, susceptible to road debris damage | Stronger, suitable for extreme off-road conditions |
Additional Features | None | Magnetic drain plug, easy maintenance |
Price | Lower, around $50 | Great value, around $150, includes additional features |
As shown in the table, the OEM differential cover (left image) uses a stamped steel structure, with a simple design focused mainly on basic protection. In contrast, the SPELAB Aftermarket differential cover (right image) uses thicker aluminum alloy, featuring heat fins, observation windows, and drain plugs—ideal for high-intensity driving.
Conclusion: How to Choose the Right Differential Cover for You
If you're mostly driving on city roads or light off-road conditions, the OEM differential cover provides adequate protection, is easy to install, and has lower maintenance costs. However, if you're frequently involved in extreme off-roading, heavy towing, or want to improve your vehicle’s performance, the SPELAB Aftermarket differential cover, with better heat dissipation, superior durability, and more customization options, is a better investment.
OEM vs SPELAB Aftermarket Differential Cover's Suitable Environments
OEM Differential Cover Suitable Environments
- Ideal for daily driving, offering stable and reliable performance. The OEM differential cover has been rigorously tested by the manufacturer and fits factory vehicles, ensuring long-term safety and stability.
- Suitable for light off-roading, but offers limited protection in extreme terrains. While it has some impact resistance, its material and thickness limit its protective capabilities in harsh conditions.
- Cold environments: The OEM cast iron material performs well in cold conditions, preventing lubrication oil from thickening due to cold temperatures.
- Hot environments: The OEM cast iron material has good thermal stability, making it resistant to expansion or deformation in high temperatures, effectively reducing oil evaporation loss and maintaining proper differential function.
SPELAB Aftermarket Differential Cover Suitable Environments
- Perfect for extreme off-roading. The SPELAB differential cover, made from high-strength aluminum alloy, features thicker walls and reinforced design, withstanding impacts from rock crawling, deep mud crossings, and more, enhancing durability during off-road adventures.
- Suitable for turbocharged diesel engines. The SPELAB differential cover improves lubrication circulation, helping high-torque diesel engines maintain stable rear axle lubrication under heavy load, reducing gear wear.
- Great for towing heavy loads over 20,000 lbs. Towing puts additional stress on the rear axle, causing differential temperatures to rise quickly. The SPELAB differential cover’s heat fins help lower oil temperatures, ensuring reliable performance during long-distance travel.
- Salt mist and corrosive environments: The powder-coated finish prevents rust and corrosion, making it ideal for coastal areas, saline soil, or damp climates.
Why Choose the SPELAB Aftermarket Differential Cover?
Compared to OEM differential covers, the SPELAB Aftermarket differential cover offers several notable advantages, especially for off-road and heavy-duty vehicles like the Jeep CJ7.
- External Heat Fin Design
The SPELAB differential cover is equipped with highly effective heat fins that enhance the cooling efficiency of the differential fluid. This helps lower the internal temperature of the differential, reducing long-term wear and tear caused by excessive heat buildup.
- Internal Flow Channel Design
The optimized internal flow channels ensure the differential fluid flows more evenly, reducing localized overheating. This improves the lubrication effect, prolongs the life of the differential, and helps maintain performance during heavy-duty use.
- External Sight Glass with Float Ball
The SPELAB differential cover features an external sight glass with a float ball design, allowing you to monitor the fluid level directly. This feature helps prevent damage to the gears caused by insufficient oil levels, making maintenance easier.
- Aluminum Alloy + Powder Coating
Made from high-strength aluminum alloy, the SPELAB differential cover is sturdier than traditional stamped steel covers and can withstand greater impacts. The powder-coated surface adds an extra layer of protection, making it resistant to corrosion and oxidation, perfect for various harsh environments.
- Customization Options
SPELAB offers a variety of customization services, including different colors, logo engraving, and finishes, allowing Jeep owners to personalize their differential cover while ensuring practicality and aesthetic appeal.

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SPELAB Differential Cover's Future Development
To cater to the growing demand of DIY enthusiasts, SPELAB plans to introduce an aluminum-colored version of their differential cover, allowing users to paint it to their liking. This will enhance the customization experience while offering a better match for the overall look of their vehicle.
Additionally, SPELAB is actively collecting feedback from users to expand their product range to cover more vehicle models. Currently, they are working on new versions for popular differential covers such as Super 8.8 Rear Diff Cover, Dana 60, and Ford 9-inch, aiming to meet the needs of more vehicle types.
SPELAB continues to focus on user needs and encourages customers to share suggestions and feedback. By doing so, they can continue improving their products to offer the best differential cover solutions for off-road and high-performance vehicle owners!
FAQ
Q1: Do OEM and Aftermarket differential covers have the same installation process?
A1: Yes, the installation process is the same for both, but Aftermarket differential covers may require longer bolts. SPELAB products come with the necessary bolts for installation.
Q2: Will the SPELAB differential cover increase fuel consumption?
A2: No. In fact, the optimized heat dissipation and lubrication design could reduce power loss and improve fuel efficiency.
Q3: What models of the SPELAB differential cover are available for Jeep CJ7?
A3: SPELAB offers a Dana 44 differential cover that perfectly fits the Jeep CJ7.
Q4: Do I need to change the gear oil?
A4: It is recommended to change the gear oil when installing a new differential cover to ensure optimal lubrication.
Q5: Does using an Aftermarket differential cover affect the vehicle warranty?
A5: It could, so it's advised to check with your dealer for specific policies regarding warranty impacts.
A6: Will an off-road differential cover increase the vehicle's weight?
A6: While the SPELAB differential cover is thicker than the OEM cover, the aluminum alloy material is lighter than traditional steel, making the weight increase negligible.
A7: How should I maintain the SPELAB differential cover?
A7: Regularly check the oil level, clean any dirt or debris on the outside, and replace the gear oil as recommended to maintain performance.