The EGR delete kit is a key modification to enhance the performance of the 6.7L Cummins engine, but it may need to be replaced after extended use due to high temperatures, vibration and carbon buildup.
This article will break down why it should be replaced, the recommended replacement intervals, and introduce new products developed by SPELAB.
Why Does the EGR Delete Kit Need to Be Replaced After 1 Year of Use?
EGR delete kits work by removing the EGR assembly and directly stopping the circulation of exhaust gases, but they need to deal with the high temperature gases remaining in the exhaust line (even if the EGR function is disabled), which typically reach temperatures above 400°C and up to 600° in extreme cases.
Even high-quality aluminum alloys or stainless steel materials can suffer from thermal fatigue, deformation or cracks when exposed to high temperatures for long periods of time. Furthermore, connecting parts may loosen due to long-term thermal expansion and cooling contraction, reducing sealing.
In addition, even though the EGR Delete Kit stops the circulation of exhaust gases, a small amount of carbon particles and oil vapors may still be deposited on the lines and baffles during engine operation, resulting in increased resistance to airflow. Rather than cleaning it out frequently, it should be replaced periodically.
On the other hand, the oil engine itself has a high level of vibration, and prolonged operation will have an effect on the fixing brackets and connectors of the EGR delete kit, which may lead to loosening or wear. In particular, the bolts and gaskets connecting the EGR delete kit may be fatigue damaged due to mechanical stress, affecting the sealing and stability of the entire system.
Some automotive diy enthusiasts install EGR delete kits without completely removing or sealing the coolant pathway, which may result in coolant leaks and affect the life of the egr delete let kit. Also oil vapors may seep into the air intake system, making cleaning and maintenance more difficult.
When you drive in harsh environments (such as extreme cold, high humidity, or dusty environments) on a regular basis, the EGR Delete Kit's materials deteriorate and contaminants build up at an accelerated rate.
If you also drive for long periods of time under high loads (such as heavy towing or off-roading) the wear and tear on the components will be even more severe.
How Often Should We Replace the EGR Delete Kit?
If your vehicle travels more than 30,000 kilometers per year, has a long period of continuous use, is often towed, heavily loaded, idles for a long time, and accelerates sharply frequently;
If your vehicle runs in a dusty, sandy environment and uses poor quality diesel fuel;
If your vehicle is often driven on rugged roads, then your engine is in a situation of high vibration;
Your car meets any one of the above conditions, SPELAB recommends you to replace it once in 1 year and once in 2 years for normal driving.
If your car meets several situations at the same time, then the frequency of replacement and inspection is further shortened, and I recommend that the replacement cycle be shortened to once every 6 months, with specific recommendations detailed in the table for reference:
| Condition | Inspection Frequency | Replacement Suggestion |
|---|---|---|
| High Temperature + Carbon Build-Up | Inspect every 6-12 months | Replace every 6-12 months |
| High Temperature + Heavy Vibration | Inspect every 6-12 months | Replace every 6-12 months |
| High Temperature + Coolant/Oil Leakage | Inspect every 6 months | Replace immediately if issues are found |
| Heavy Vibration + Carbon Build-Up | Inspect every 12 months | Replace every 6-12 months |
| Harsh Driving Conditions (3 or more issues) | Inspect every 6 months | Replace every 6 months |
Why Replace the EGR Elimination Kit With the SPELAB Version 2.0 EGR Delete Kit?
The material of the egr delete kit has a very large impact on the frequency of replacement, egr delete kit is ordinary stainless steel (201), cast iron, ordinary aluminum alloy, and at the same time to meet any of the above conditions, then the frequency of replacement to keep in 6-12 months.
If the replacement uses high strength CNC machined aluminum alloy and 304/316 stainless steel SPELAB pro egr delete kit, then you can keep 12-24 months, a whole 1 times longer service life! But that's just the basic operation.
We also innovative DDC base pipe bracket, no exhaust stud installation, directly fixed to the engine, not only to simplify the installation steps, but also more stable design, can effectively reduce the impact of vibration, especially suitable for car owners who often drive on rough roads.
Not only that, we also upgraded its appearance and details: CNC engraved SPELAB logo + high-quality anodized air intake baffle, while offering a variety of colors to choose from. The unique design instantly upgrades your engine compartment.
In terms of fitment range, the 6.7L Cummins engine fits all 2010 to 2024 Dodge Ram 2500/3500 models.
| Advantage | Standard EGR Delete Kit | SPELAB Upgraded EGR Delete Kit |
|---|---|---|
| Material Quality | Standard materials with low durability, prone to aging | High-strength aluminum alloy + CNC machining, heat and corrosion resistant |
| Installation Difficulty | Requires complex modifications, time-consuming | Innovative design, direct installation, easy operation |
| Performance | Basic exhaust efficiency, short lifespan | Improved airflow efficiency, extended service life |
| Compatibility | Limited fitment and less stability | Widely compatible with 2010-2024 6.7L Cummins models |
| Appearance | Basic design, average visual effect | Polished design + laser-engraved logo, upgraded aesthetics |
Click on a product below to buy it now!
SPELAB PRO EGR Delete Kit For 2010-2024 6.7L Cummins Dodge Ram 2500 3500
High Performance EGR Delete Kit
Fits 2010-2024 Ram 2500 and 3500 equipped with the 6.7L Cummins engine
$399.99
Buy Now
In addition, we have this product, which is even more effective when paired with the SPELAB High Flow 6.7 Cummins Intake Manifold!
- Synergistic optimization of airflow: in combination with the SPELAB High Flow Intake Manifold, intake efficiency and combustion performance can be further improved.
- Reduced exhaust gas temperatures: the combination of the two effectively reduces exhaust gas temperatures, improving engine performance and protecting the turbo.
SPELAB specializes in the development of high-performance automotive accessories, and all products are rigorously tested to meet high standards. Professional technical support and warranty services are provided to ensure users have no worries.
Now is the best time to upgrade! Choose SPELAB Pro EGR delete kit for 6.7 cummins now.
FAQ
Q1: Why has SPELAB been upgraded to a DDC base tube stand?
A1: SPELAB has been upgraded to DDC base tube mounts in order to minimize the impact of vibration on the kit. These mounts are fixed directly to the engine for a more stable installation and are especially suitable for owners who frequently drive on rough roads, significantly improving reliability and durability.
Q2: How much longer service life can be added by using SPELAB Upgrade Kit?
A2: SPELAB upgraded EGR deletion kits are made of high quality materials and innovative design, which can increase the service life from 1 year to 2 years, especially suitable for high loads and harsh environmental driving conditions.
Q3: Why is SPELAB EGR Delete Kit more durable than the regular kit?
A3: SPELAB EGR Delete Kit is made of high-strength CNC-machined aluminum alloy baffle on the intake side and 304 stainless steel baffle on the exhaust side, which are also precision-machined and subjected to multiple durability tests. This design and material ensures that the kit will last longer in high temperature, high pressure and vibration environments, whereas ordinary kits use mild steel baffles, so SPELAB kits have a much longer lifespan than ordinary kits.
Q4: What is the impact of the SPELAB EGR Delete Kit on emissions regulations?
A4: The EGR Delete Kit may affect the vehicle's emissions system, and environmental regulations in some areas have strict requirements for emissions modifications. Please check the laws and regulations in your area before installing to ensure compliant use.SPELAB recommends that this product is only used in track or off-road environments and not in public road vehicles.
Q5: What after-sales service and support does SPELAB provide?
A5: SPELAB provides comprehensive after-sales service, including:
- Professional Technical Support: answer questions on installation and use.
- Warranty service: ensure product quality and provide repair or replacement service.
- Detailed manuals and installation guides: help users to complete installation and maintenance easily.
